MAZDA WANKEL ENGINE
The Wankel engine is a type of internal combustion engine which uses a rotary design to convert pressure into a rotating motion instead of using reciprocating pistons. Its four-stroke cycle takes place in a space between the inside of an oval-like epitrochoid-shaped housing and a rotor that is similar in shape to a Reuleaux triangle but with sides that are somewhat flatter. This design delivers smooth high-rpm power from a compact size. It is the only internal combustion engine invented in the twentieth century to go into production.[1] Since its introduction the engine has been commonly referred to as the rotary engine, though this name is also applied to several completely different designs.
The engine was invented by German engineer Felix Wankel. He received his first patent for the engine in 1929, began development in the early 1950s at NSU Motorenwerke AG (NSU), and completed a working prototype in 1957.[1] NSU then licensed the concept to companies around the world, which have continued to improve the design.
Because of their compact design, Wankel rotary engines have been installed in a variety of vehicles and devices such as automobiles (including racing cars), along with aircraft, go-karts, personal water craft, chain saws, and auxiliary power units. The most extensive automotive use of the Wankel engine has been by the Japanese company Mazda.
In 1951, the German engineer Felix Wankel began development of the engine at NSU Motorenwerke AG, where he first conceived his rotary engine in 1954 (DKM 54, Drehkolbenmotor). The so-called KKM 57 (the Wankel rotary engine, Kreiskolbenmotor) was constructed by NSU engineer Hanns Dieter Paschke in 1957 without the knowledge of Felix Wankel, who remarked "you've turned my race horse into a plow mare".[2] The first working prototype DKM 54 was running on February 1, 1957 at the NSU research and development department Versuchsabteilung TX.[3] It produced 21 horsepower; unlike modern Wankel engines, both the rotor and the housing rotated.[1]
Considerable effort went into designing rotary engines in the 1950s and 1960s. They were of particular interest because they were smooth and quiet running, and because of the reliability resulting from their simplicity. An early problem of buildup of cracks in the epitrochoid surface was solved by installing the spark plugs in a separate metal piece instead of screwing them directly into the block.[citation needed]
Among the manufacturers signing licensing agreements to develop Wankel engines were Alfa Romeo, American Motors, Citroen, Ford, General Motors, Mercedes-Benz, Nissan, Porsche, Rolls-Royce, Suzuki, and Toyota.[1] In the United States, in 1959 under license from NSU, Curtiss-Wright pioneered minor improvements in the basic engine design. In Britain, in the 1960s, Rolls Royce Motor Car Division pioneered a two-stage diesel version of the Wankel engine.[4]
Also in Britain, Norton Motorcycles developed a Wankel rotary engine for motorcycles, based on the Sachs air cooled Wankel that powered the DKW/Hercules W-2000 motorcycle, which was included in their Commander and F1; Suzuki also made a production motorcycle with a Wankel engine, the RE-5, where they used ferrotic alloy apex seals and an NSU rotor in a successful attempt to prolong the engine's life. In 1971 and 1972 Arctic Cat produced snowmobiles powered by 303 cc Wankel rotary engines manufactured by Sachs in Germany. Deere & Company designed a version that was capable of using a variety of fuels. The design was proposed as the power source for United States Marine Corps combat vehicles and other equipment in the late 1980s.[5]
Mazda and NSU signed a study contract to develop the Wankel engine in 1961, and competed to bring the first Wankel powered automobile to market. Although Mazda produced an experimental Wankel that year, NSU was first with a Wankel automobile on sale, the sporty NSU Spider in 1964; Mazda countered with a display of two and four rotor Wankel engines at that year's Tokyo Motor Show.[1] In 1967, NSU began production of a Wankel engined luxury car, the Ro 80.[6] However, problems with apex seal wear led to frequent engine failure, which led to large warranty costs for NSU, and curtailed further Wankel engine development.[1]